Epoxy Mortar Repair

Our epoxy mortar repair system is a durable way to fix flooring damage.

Forklift
friendly

Tough &
Durable

Assorted
Colours

Pedestrian
Friendly

Epoxy repair

Concrete floors are unfortunately prone to damage over time. This can be due to forklift traffic, general wear and tear or environmental conditions. Epoxy resin repair solutions are a hardwearing and durable solution for preventing further damage to your flooring.

Epoxy resin repair solutions

Repairing flooring using epoxy is a high strength, durable solution for restoring damaged concrete floors.

Epoxy repairs are made by combining epoxy resin with fine loose material such as sand or a fine gravel to create a robust mortar. Epoxy repairs are not just great for concrete surfaces, but they are also known for their properties. These properties include: excellent chemical resistance, load bearing capacity, impact and abrasion proof. All of this makes epoxy great for permanent repairs.

Before the epoxy mortar is applied the damaged area is thoroughly cleaned and prepared to ensure proper adhesion. When the mortar is applied to the damaged area, everything from deep holes to fine cracks can be filled.

Unlike other concrete repair products, epoxy mortar is extremely versatile and can be used in various environments. As it can be installed quickly, it is convenient for busy workplaces as it involves minimal downtime, so does not significantly disrupt business operations. Compared to other concrete repairs, such as cement based repair methods, epoxy mortar is more durable, offers chemical resistance and
has a faster application and curing time.

Key points

What are the benefits of repairing your flooring with epoxy mortar?

Epoxy mortar is hardwearing and chemically resistant
Safety compliant, while also mitigating the safety risks of damaged flooring
Cost effective solution that can save you from whole floor replacements
Durability with excellent abrasion resistance

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Repairs

Epoxy repair mortar can be applied to extend the lifespan of your concrete floor. For areas with high foot traffic, this can be especially important as damaged flooring can pose a health and safety hazard, not only to workers but also workplace equipment such as forklifts.

Maintenance Contracts are experts in flooring repairs and understand that damage to flooring happens, but also needs to be fixed.

Commonly, damage to concrete floors happens due to forklift or machinery traffic, or due to chemicals spilling on flooring. Epoxy resin mortar provides a smooth finish and is incredibly tough, making it ideal for heavy traffic areas.

Case Study

Star Case Study

What they needed An engineering company took over an old vegetable packaging premises to make foundry manufacturing parts. The floor is 2600m2 and needed a flat and cleanable surface resistant to oil spillages. Whilst the surface was flat the expansion joints had eroded and there were a lot of holes and studs in the floor. What we did Maintenance Supplies Contracts first vacuum shot blasted the surface in a single day which opened up all the joints to reveal the extent of the damage to be repaired. The bolts were cut off to below the floor level and all the holes and...

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Case Study

Sewage Treatment Plant Case Study

What they needed A sewage treatment plant belonging to a major regional water board handled raw sewage and staff safety is a prime consideration. Thorough repair to a 100m concrete walkway around a sewage tank, plus a reliable anti-slip surface. The tank was suffering from a common problem: the rolling wheel on the end of the rigid arm that distributes the sewage had worn away the perimeter flat surface. The walkway was unsafe and the wheel was getting stuck. What we did The tank was taken off-line and the wheel around the perimeter lifted so we could treat the entire...

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Case Study

Printworks Case Study

What they needed Over the Christmas period Maintenance Contracts were asked to provide a solution for some flooring difficulties that were being experienced at a printing works in Derbyshire. The concrete substrate was cracking in places and dust was getting into the printing presses from the floor surface. There also needed to be a safe surface for fork lift truck traffic in the event of a liquid spill onto the floor. What we did The solution: a polyurethane self-levelling resin system. Maintenance Supplies Contracts first vacuum shot blasted the existing concrete substrate. Then, on the same day, remedial repairs were done to...

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Case Study

West Yorks Joint Case Study

What they needed After 20 years of wear and tear the floor areas in the warehouse and archives department of a Yorkshire Government establishment were in desperate need of attention. There were holes and cracks and the surface was creating a lot of dust up. What we did Maintenance Supplies Contracts vacuum shot blasted the floor and exposed all the holes and cracks. These were repaired with an epoxy mortar, Res-Fix, after this some areas had two coats of high build epoxy resin Grip-Seal HB on them and other areas had the thicker 2mm to 3mm self levelling epoxy screed, Grip-Seal SL. This as...

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Case Study

Argos Distribution Centre Case Study

What they needed An Argos distribution centre had a problem with a leaking bunded area. The bund was designed to withhold built up water that build every week when the fire sprinkler system was tested. The water made its way under the wall across the floor, which caused health and safety issues with water damage and slippery surfaces. The pipework was so close to the inside of the wall it was impossible to insert a moisture barrier within the bunded area which would have been the normal course of action. What we did We designed and installed a secondary bunded barrier...

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